Rigid Wood Fibre Board: Uses and Choosing the Right Board

Rupert Fitzhugh Published Updated 4 min read

Rigid wood fibre board is a dense, vapour-open insulation board made from compressed softwood fibres. It is used outside walls as external insulation, inside solid walls as internal insulation, over rafters as an insulating sarking layer, and under rafters as a plastered lining. This article explains how the boards differ and how to choose and fix them.

What is rigid wood fibre board?

Wood fibre board is made from softwood broken down into fibres and pressed into boards, with a small amount of binder and wax for water resistance. Most external and roofing boards have tongue-and-groove edges, so they lock together into a continuous layer over the structure.

The boards are vapour open, so moisture can pass through and dry out of the construction. Wood fibre also has a high specific heat capacity (around 2,100 J/kgK), which means it stores heat and slows its passage through a wall or roof.

Four main uses

  1. External wall insulation. Board fixed outside the wall and rendered directly, or used behind ventilated cladding.

  2. Internal wall insulation. Board bonded and fixed to the inside face of the wall, then lime plastered.

  3. Above-rafter insulation. Board laid over the rafters as a continuous sarking layer, with counter battens, battens and roof covering above.

  4. Below-rafter insulation. Board fixed to the underside of the rafters, then lime plastered as for internal wall insulation.

Schematic sections, not to scale. Shaded layers show rigid wood fibre board; the batts between studs and rafters are flexible insulation. Roof membranes (breather, airtightness and vapour control) are not shown; include them as specified for the roof pitch and build-up.

External wall insulation. Boards are fixed to the outside of masonry or timber frame walls. They are either rendered directly, as part of a wood fibre render system, or used behind ventilated cladding. Insulating outside the wall keeps the structure warm and reduces thermal bridging at floors and junctions.

Internal wall insulation. Boards are bonded and fixed to the inside face of a solid wall, then lime plastered. This suits buildings where the external appearance must not change, such as listed or terraced buildings.

Above-rafter insulation. Boards are laid over the rafters as a continuous insulating sarking layer, beneath counter battens, battens and the roof covering. They are usually combined with flexible insulation between the rafters, and they provide temporary weather protection during construction.

Below-rafter insulation. Boards are fixed to the underside of the rafters and lime plastered, in the same way as internal wall insulation. This adds insulation and closes the thermal bridge through the rafters, and it can be used with or without board above the rafters. It suits roofs where the coverings are staying in place, and rooms in the roof where a breathable plaster finish is wanted.

Choosing a board

We stock three rigid wood fibre boards. Two are external boards for walls and roofs; the third is made for insulating the inside of masonry walls.


STEICO Special Dry

Pavatex Isolair Multi

STEICO Internal

Density

140 kg/m³

145–200 kg/m³, by thickness

160 kg/m³

Thermal conductivity λD

0.040 W/mK

0.041–0.044 W/mK, by thickness

0.038 W/mK

Vapour resistance μ

3

3–4

5

Edges

Tongue and groove

Tongue and groove

Square edge

Thicknesses made

60–200mm

30–200mm

40–100mm

Weather protection

Up to 4 weeks on roofs of 14° and above

Up to 3 months

Internal use only

Main uses

External walls, above and below rafters

Above and below rafters, internal and external walls

Internal wall insulation on masonry

Reaction to fire

E

E

E

STEICO Special Dry is the lightest of the three and insulates best per millimetre among the external boards. It is used rendered or behind cladding on walls, and above or below rafters in roofs.

Pavatex Isolair Multi is denser in thinner boards and lighter in thicker ones. It is water-repellent and windproof, and gives the longest temporary weather protection, which makes it well suited to sarking on roofs that may stay uncovered for a while. It has the widest range of uses of the three: above and below rafters and on both internal and external walls.

STEICO Internal is made for the inside face of masonry walls. It has the lowest thermal conductivity of the three and takes lime and clay plasters directly. Its moisture content should be 13% or below before plastering.

In Bio Space's IWI build-up, Special Dry and Isolair Multi are also options on the inside of the wall, alongside STEICO Internal. Cork board is an alternative in the same position. Check each product page for the thicknesses we stock.

Fixing and finishing

On masonry, boards are bonded with a lime mortar such as Secil Isovit Lime, applied to the back of the board with a notched trowel, then fixed with insulated masonry fixings.

On timber frame, boards are pinned to the frame. For cladding, counter battens are screwed through the boards into the frame, then battens and cladding follow.

Below rafters, boards are screwed to the underside of the rafters with insulation fixings, then plastered in the same way as internal wall insulation.

Rendered and plastered finishes go on as a mesh-reinforced base coat followed by a thin lime finish coat. The mesh spreads stresses across board joints and is essential to prevent cracking.

Moisture and fire

Wood fibre manages moisture well, but it does not cure a damp wall. Before insulating solid masonry, deal with rain penetration, defective pointing, leaking gutters and high ground levels. On walls exposed to driving rain, or where the construction is unusual, a moisture risk assessment is worthwhile before choosing internal insulation.

Wood fibre boards are combustible; STEICO Special Dry, for example, is reaction to fire class E. The use of combustible materials in external walls is restricted on some buildings, depending on height and use. Check Approved Document B, or its equivalent in Wales, Scotland or Northern Ireland, before specifying.

Common questions

Can wood fibre board be rendered with lime?

Yes, as part of a compatible system: a mesh-reinforced lime base coat followed by a lime finish coat. Bio Space's EWI and timber frame rendered build-ups use Secil Isovit Lime and Reabilita Cal AC.

What is the difference between rigid board and batts?

Rigid boards form a continuous, fixable layer that can be rendered, plastered or clad. Batts are flexible and fill the space between studs or rafters. Many build-ups use both: batts in the frame and board over it.

Is external or internal insulation better on a solid wall?

External insulation keeps the wall warm and avoids losing room space, but it changes the building's appearance. Internal insulation leaves the outside untouched, but the wall itself stays colder, so moisture needs more care. The right choice depends on the building, its exposure and any planning or listing constraints.

Can boards be left exposed during construction?

Roofing and sheathing boards give temporary weather protection for a limited period, set by the manufacturer; STEICO Special Dry, for example, allows up to 4 weeks on roofs of 14° and above. Wall boards should be finished or covered as soon as practical.

Not sure which product you need? Talk to the team.